MacGyverism

Custom truck bed cargo divider bars.

Got this a couple/three weeks ago, cargo divider bar to keep gas and water cans in place in the truck. PITA to always be strapping them in. Looked at building something, but I didn’t have any viable scrap on hand and buying even electrical conduit or black water pipe and needed fittings cost more than this thing!

$25 @ Lowes. Easier to move it around than what I would have been able to build too. Adjustable from like 50″ to 72″

Did learn much to my amazement, that my bed inside width is wider than 72″. Hell, the outer width if the flatbed is only 72″, and I swore it was wider than a stock box. This box might actually be sprung an inch or so, but still…

But yeah, the feet on the ends have holles in them already, assumedly for what I did; screw them to 2×6 chunks. Little less grip than the rubber grippy feet, but it works fine so far.

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There it is with my improvised sideways divider, to separate diesel and water jugs… A scrap stove pipe support bracket I brought home from work, already made up. Didn’t quite clear my 5th wheel hitch(gotta get rid of that soon) but if you flipped it around and sat it at a slight angle it worked for most arrangements.

Most…

I got tired of it not fitting all the cans I needed, separately, on the right sides… And it all still had to be strapped somewhere.

Went browsing online for parts ideas(Lowes app is a rube goldberg/macgyver designers dream for finding hardware! )

Between black steel pipe and SteelTek structural pipe, I figured I could make a couple L shaped dividers that would slide on the sucker, outer L sitting on the bed floor (2 because there are the two telescoping tube sizes on it) and lock in place with some set screw/knobs.

Thats sorta what I ended with..

I did buy a chunk of pipe, a couple pipe fittings, and one steeltek fitting… but my total for one divider was over $30…

On the way out of the store, I decided to hell with it and got another of the ratcheting dividers for $25, too.

I’d already found that the feet are just pinned on with a rivet(the pipe bottoms in the cup on the foot first, pressure is dirrect, not held by thd rivet/pin). I’d removed the feet and hair clipped/bolted them back on the first one. Easier to move around and be able to put it in trough the other frame without the 3m2x6 ends on it…

With the second one, I found that with the feet off, the inner pipe will slide out the back of the outer one…

So I got to measuing and cutting.

Liked the idea of an adjustable divider, I can put the main bar further forward and still use it… Would have liked to leave more length, but to get it to shorten enough to trap the cans, it left me with just about 30″ max. Thats with it cut to be a minimum length of 16″, 1″ over the 15″ gas cans…

The bigger bar OD is 1.25″, small inner one is a touch over 7/8″.
Unfortunately Steeltek(and plumbing pipe) specs for 1.25″ are off… Its ID of their pipe. So all the fittings are much bigger!! And 3/4″ pipe OD is even bigger than 1.25″ OD, so i couldn’t just drop a size.

Could have used 3/4″ water fittings IF I drilled or machined the threads out, then the dia would work. Too freaking much work. 

So yeah, the smaller pipe goes into the steeltek T, with about 3/8″ of play, but locked in with the set screw on the short one… the other two screws on the cross bar are snugged up, but so it can slide.

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So, maybe $55 in actual used materials, got me one bar and one divider, that I can move on one side of the main bar. If I need the divider past center to the other side of the truck I can just flip the whole affair endo. If I need divider on both ends after all, I’ll think of something for a slider T then… maybe weld one up.. and cut down another ratchet bar, or use the water pipe I got… will find out at the time. 

:)

Ir bows the main bar out a little, with the ball pivots on the feet, and the center joint only being overlapped a couole inches lets it flex. Just have to remember to just snug the divider, not torque it in. The only real downside now is since its tightened against the tail gate, it drops every time you open the gate, and has to be re-ratcheted in place when you close it. Only mildly annoying. I might get another T and put a foot/leg under the end.. maybe.

Going to get a female/female coupler somehow, maybe find some pipe that will slip over the 7/8″ tube(maybe machine out a short chunk of 3/4″ steeltek pipe?) And I can butt joint the piece I cut off, back on at times… and use it as an extension, have a longer divider that way, with some adjustment still… will have to play with it.

Categories: Adapters, Alaska-Life, Automotive, Automotive Work, Custom, Customized, Fabrication, Improviser, MacGyver, MacGyverism, Modifications, truck, Truck EDC, Truck gear

Ice fishing tent fix 2.0

Some of you might remember fix 1.0 last year. A friend was given an Eskimo Quickfish 3, but he doesn’t (ice)fish, so gave it to me. It had 2 broken poles. The ends had snapped relatively clean off, so I made connectors to reattach the ends for the hubs to the poles.

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Done in brass because it was the only stock I had bigger diameter than the pole end pieces.

This year I had it set up before first snow to dry out (outside storage over the summer) and 8″ of snow load collapsed the top; I broke a pole getting it cleaned off...


This time it broke the pole mid length, and it exploded, long slivers of fiberglass everywhere… Couldn’t salvage it, and handling it to salvage the end/hinge piece was too hazzardoes.

So, I made a new pole, and the end this time. Machined the hinge end from aluminum, with a steel cross pin. And mounted on a fiberglass driveway marker rod. Works great!

(These poles are only $10 new, but shipping something 49” long to Alaska is rediculously expensive!)

Categories: Alaska-Life, Aluminum, Custom, Customized, Fabrication, Field gear, Fishing, Ice Fishing, Improviser, MacGyver, MacGyverism, Modifications, Re-purpose, Recycle, Repairs, Repurpose, Winter

Rolling tool box re-purpose, part 2.

The second half of my useless tool box conversion, the bottom half.

I had decided to try to maje a rolling yard cart, after seeing how close it was to perfectly fitting a milk crate.

Honestly, I only had one use in mind for this; A battery mover. Car and truck batteries aren’t very heavy. Unless tgeyre thr ones without handles, and yoh havr to carry it 50 yards. Then they’re heavy! Even with a carry handle, going very far is a pain.

It occurred to me that some left over CPVC pipe and fittings I had would assemble to a nice handle.

So, thats what I did.

The original door on this slid up and down in cfanels in the lower front wall. For whstever reason, they madr that lower wall in a separate piece from the rest of the box, it just snapped in. So I snapped it out;

Then it was simply setting the crate, and building filler/mount blocks around it. And also some plywood stiffeners for the back wall, to take the torque of the handle.

And then assembling and mounting the handle.

Along the way, I decided that a cord holder on the handle would be nice, like the setups on the back of vacuum cleaners. Was easy to add with cross bars and elbows.

Then I decided I wanted to paint the handle. Been using up some ancient cans of spray paint, so I chose one and went at the handle. 3 colors later I found a can that worked(most of this paint has frozen at least once, and is several years old… Thus my trying to use it up.).

Intended to only do the handle. Got carried away. 😉 At least, if nothing else, I won’t lose it in the yard!

Might go back and paint the crate and wheels black for some contrast. It’s just a bit bright for my taste!

But anyway, there it is. Didn’t buy a thing, all of it was scrap or hardware I had on hand.

Now to see if I ever actually use it. 😉

Categories: Automotive Work, Custom, custom-made-tools, Customized, Fabrication, Improviser, MacGyver, MacGyverism, Modifications, Re-purpose, Recycle, Repurpose, Scrounging, Tool Boxes, tool mods, Wrenching

When you buy the wrong nails; A.I.O. #467

And you don’t have time to get more before you have to deliver a product, you improvise.

When i got nails for my brad nailer, I needed 5/8″ and at least about 1.25″. The 2″ was cheaper, and the length wouldn’t hurt the project, so thats what I got.

Forgot to check if thd long ones would fit the nailer.

Whoops!

But these fit;

Wondered if i could score a line on a stick, and snap them off shorter with the stick intact… Couldn’t hurt to try!

And voila! Shorter nails that fit!

They work flawlessly too, the now one sided bevel on the tip doesn’t seem to effect a thing.

A.I.O. Simple. 🙂

(Adapt, Improvise, Overcome)

Categories: A.I.O., Improviser, MacGyver, MacGyverism, Materials, Modifications, tool mods, Woodshop, Woodwork

Auxiliary truck lighting and 110V wiring. 

I now have a 110V cord hard wired, or permanently mounted anyway, in my truck. Run from under the center of the dash in the cab, out the firewall, and ending in the drivers side inner fender. Should come in handy for any 110V current tools I might want to run off of my power inverter. 


I’ve actually wanted to wire a setup like this in both the front and back of the truck for a while, just never got around to it.

So, Why now? your asking…

Weeeeelllll….

What do you get if I’m bored, not feeling the season, wanting to do something festive, and just plain silly fun, and have a brand new 20′ spare set of Christmas lights just laying around?

😀  😉 

Cut up a couple old cords, one from a dead fan, the other from a dead string of lights, to make a small extension cord. Cord ends wouldn’t fit through the hole in the fire wall, and I needed a custom length anyway, so I put it through, then installed the 2nd end, thus my now permanent cord.


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Dug out the old power inverter I cary in the truck;

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Lots of zip ties;

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And voila!

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Yes, I know I’m a total redneck… And that I’ll Never live this one down. But its just so freaking cool to drive around! 

One guy that passed me on the 4 lane, as he went by me slowly, his passenger suddenly did a double take as they came up even with my front fender… The guy just about Garfielded himself on the window! Just so hillarious! 

That reaction alone was worth it if no one else noticed… And a lot of other people noticed. Got lots of smiles out of people on our quick trip to town last night. 

If nothing else I “lightened” up a few folks evenings, hopefully for the better… Definitely got me feeling a lot better

Next year I’m thinking I’ll hang a wreath in the middle of the grill, and light it, and run the other lights on out down the full bed length.  😀

Merry Christmas everybody.  🙂

Categories: Adventures, Alaska-Life, Automotive Work, Christmas, Custom, Customized, Decorating, Fabrication, Funny, GetOutdoors, Good Times, Just Plain Fun, MacGyver, MacGyverism, mechanical, Modifications, Sillly, Silly, truck, Truck gear, Winter

Higher Work?

Got really really tired of everything being too low to work on, even sitting down…

 I do have a hydraulic motorcycle/atv lift, but it goes under the frame only, isn’t really stable for this type of work. 

I’ve also done stuff with it on my wheel ramps before, about 9″ of lift, but that’s still a PITA at times. 

Thus, my redneck Alaskan ATV lift.

My two old truck boxes (one a Rubbermaid chest, I wasn’t sure if it would take it, but it seems to not care about the weight! ), some scrap 2×12, and voila 16″ of lift! 

Front box being wider turned out great, didn’t plan it, but it’s enough to straddle and sit on, or stand on if needed.

Should have took pics of the first try getting it up there… Used my wheel ramps and one turned over after the front wheels when up… Was awkward getting it off at an angle with no ramp under one side. Lol. 

Categories: Alaska-Life, ATV, ATV Accessories, ATVing, Custom, Improviser, MacGyver, MacGyverism, Modifications, Repurpose, Vehicles, Wrenching

Here’s hoping the epoxy holds!

  I’ve done this trick about 3 times now, on three different vehicles. Taught to me by an old friend who’d done it several times himself. 

Leaking radiator tank? Go get some Devcon 2 ton epoxy, and seal it up. Stuff sticks great, and has a great heat tolerance.  

Couldn’t get the Devcon this time,  so I got good old JB Weld.  Famously good stick, and package said a 500°F rating…  

We shall see!

The engine; 


(early 90s Subaru)

The leak;



(Yes, that’s a plastic tank.  Man, do I miss the old aluminum or copper tanks! )

The fix (still wet/uncured);

Might take a little trim sanding to clear the radiator cap, but I think it’ll work. 

Categories: Alaska-Life, Automotive Work, Improviser, MacGyver, MacGyverism, Modifications, Vehicles, Wrenching

Fixed ATV tail bags.

When I put the gun boot bracket on my 4 wheeler, the rear bag wouldn’t cleat it/go back on. 

I figured I’d just trim the right side compartment off of it. 2/3 bags is better than no bags! 😉 
I lucked out though, ended with 3 bags anyway! I figured I’d end with 4 walls and a lid cut off, basically useless. Turns out the compartments have a attached bottom separate from the base bottom sewn to all of them.   Got one loose bag for elsewhere now! 

Cut the compartment off the top, trimmed the foam back even with the rest. 

Then folded the base corner up to clear the brackets better, and seam sealed all the cut areas. 


Yes, that’s Gorilla Tape I used for seam sealer. Redneck, but it works! 

Categories: ATV, Custom, Fabrication, Improviser, MacGyver, MacGyverism, Modifications, Outdoors, Vehicles

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