MacGyverism

Rolling tool box re-purpose, part 2.

The second half of my useless tool box conversion, the bottom half.

I had decided to try to maje a rolling yard cart, after seeing how close it was to perfectly fitting a milk crate.

Honestly, I only had one use in mind for this; A battery mover. Car and truck batteries aren’t very heavy. Unless tgeyre thr ones without handles, and yoh havr to carry it 50 yards. Then they’re heavy! Even with a carry handle, going very far is a pain.

It occurred to me that some left over CPVC pipe and fittings I had would assemble to a nice handle.

So, thats what I did.

The original door on this slid up and down in cfanels in the lower front wall. For whstever reason, they madr that lower wall in a separate piece from the rest of the box, it just snapped in. So I snapped it out;

Then it was simply setting the crate, and building filler/mount blocks around it. And also some plywood stiffeners for the back wall, to take the torque of the handle.

And then assembling and mounting the handle.

Along the way, I decided that a cord holder on the handle would be nice, like the setups on the back of vacuum cleaners. Was easy to add with cross bars and elbows.

Then I decided I wanted to paint the handle. Been using up some ancient cans of spray paint, so I chose one and went at the handle. 3 colors later I found a can that worked(most of this paint has frozen at least once, and is several years old… Thus my trying to use it up.).

Intended to only do the handle. Got carried away. 😉 At least, if nothing else, I won’t lose it in the yard!

Might go back and paint the crate and wheels black for some contrast. It’s just a bit bright for my taste!

But anyway, there it is. Didn’t buy a thing, all of it was scrap or hardware I had on hand.

Now to see if I ever actually use it. 😉

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Categories: Automotive Work, Custom, custom-made-tools, Customized, Fabrication, Improviser, MacGyver, MacGyverism, Modifications, Re-purpose, Recycle, Repurpose, Scrounging, Tool Boxes, tool mods, Wrenching | 2 Comments

When you buy the wrong nails; A.I.O. #467

And you don’t have time to get more before you have to deliver a product, you improvise.

When i got nails for my brad nailer, I needed 5/8″ and at least about 1.25″. The 2″ was cheaper, and the length wouldn’t hurt the project, so thats what I got.

Forgot to check if thd long ones would fit the nailer.

Whoops!

But these fit;

Wondered if i could score a line on a stick, and snap them off shorter with the stick intact… Couldn’t hurt to try!

And voila! Shorter nails that fit!

They work flawlessly too, the now one sided bevel on the tip doesn’t seem to effect a thing.

A.I.O. Simple. 🙂

(Adapt, Improvise, Overcome)

Categories: A.I.O., Improviser, MacGyver, MacGyverism, Materials, Modifications, tool mods, Woodshop, Woodwork

Auxiliary truck lighting and 110V wiring. 

I now have a 110V cord hard wired, or permanently mounted anyway, in my truck. Run from under the center of the dash in the cab, out the firewall, and ending in the drivers side inner fender. Should come in handy for any 110V current tools I might want to run off of my power inverter. 


I’ve actually wanted to wire a setup like this in both the front and back of the truck for a while, just never got around to it.

So, Why now? your asking…

Weeeeelllll….

What do you get if I’m bored, not feeling the season, wanting to do something festive, and just plain silly fun, and have a brand new 20′ spare set of Christmas lights just laying around?

😀  ðŸ˜‰ 

Cut up a couple old cords, one from a dead fan, the other from a dead string of lights, to make a small extension cord. Cord ends wouldn’t fit through the hole in the fire wall, and I needed a custom length anyway, so I put it through, then installed the 2nd end, thus my now permanent cord.


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Dug out the old power inverter I cary in the truck;

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Lots of zip ties;

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And voila!

😀 


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Yes, I know I’m a total redneck… And that I’ll Never live this one down. But its just so freaking cool to drive around! 

One guy that passed me on the 4 lane, as he went by me slowly, his passenger suddenly did a double take as they came up even with my front fender… The guy just about Garfielded himself on the window! Just so hillarious! 

That reaction alone was worth it if no one else noticed… And a lot of other people noticed. Got lots of smiles out of people on our quick trip to town last night. 

If nothing else I “lightened” up a few folks evenings, hopefully for the better… Definitely got me feeling a lot better

Next year I’m thinking I’ll hang a wreath in the middle of the grill, and light it, and run the other lights on out down the full bed length.  ðŸ˜€

Merry Christmas everybody.  ðŸ™‚

Categories: Adventures, Alaska-Life, Automotive Work, Christmas, Custom, Customized, Decorating, Fabrication, Funny, GetOutdoors, Good Times, Just Plain Fun, MacGyver, MacGyverism, mechanical, Modifications, Sillly, Silly, truck, Truck gear, Winter

Higher Work?

Got really really tired of everything being too low to work on, even sitting down…

 I do have a hydraulic motorcycle/atv lift, but it goes under the frame only, isn’t really stable for this type of work. 

I’ve also done stuff with it on my wheel ramps before, about 9″ of lift, but that’s still a PITA at times. 

Thus, my redneck Alaskan ATV lift.

My two old truck boxes (one a Rubbermaid chest, I wasn’t sure if it would take it, but it seems to not care about the weight! ), some scrap 2×12, and voila 16″ of lift! 

Front box being wider turned out great, didn’t plan it, but it’s enough to straddle and sit on, or stand on if needed.

Should have took pics of the first try getting it up there… Used my wheel ramps and one turned over after the front wheels when up… Was awkward getting it off at an angle with no ramp under one side. Lol. 

Categories: Alaska-Life, ATV, ATV Accessories, ATVing, Custom, Improviser, MacGyver, MacGyverism, Modifications, Repurpose, Vehicles, Wrenching

Here’s hoping the epoxy holds!

  I’ve done this trick about 3 times now, on three different vehicles. Taught to me by an old friend who’d done it several times himself. 

Leaking radiator tank? Go get some Devcon 2 ton epoxy, and seal it up. Stuff sticks great, and has a great heat tolerance.  

Couldn’t get the Devcon this time,  so I got good old JB Weld.  Famously good stick, and package said a 500°F rating…  

We shall see!

The engine; 


(early 90s Subaru)

The leak;



(Yes, that’s a plastic tank.  Man, do I miss the old aluminum or copper tanks! )

The fix (still wet/uncured);

Might take a little trim sanding to clear the radiator cap, but I think it’ll work. 

Categories: Alaska-Life, Automotive Work, Improviser, MacGyver, MacGyverism, Modifications, Vehicles, Wrenching

Fixed ATV tail bags.

When I put the gun boot bracket on my 4 wheeler, the rear bag wouldn’t cleat it/go back on. 

I figured I’d just trim the right side compartment off of it. 2/3 bags is better than no bags! 😉 
I lucked out though, ended with 3 bags anyway! I figured I’d end with 4 walls and a lid cut off, basically useless. Turns out the compartments have a attached bottom separate from the base bottom sewn to all of them.   Got one loose bag for elsewhere now! 

Cut the compartment off the top, trimmed the foam back even with the rest. 

Then folded the base corner up to clear the brackets better, and seam sealed all the cut areas. 


Yes, that’s Gorilla Tape I used for seam sealer. Redneck, but it works! 

Categories: ATV, Custom, Fabrication, Improviser, MacGyver, MacGyverism, Modifications, Outdoors, Vehicles

A first since the 80s!

A current trailer plug on my truck!

Been spliced into twice before, but no added plug on it now, and I don’t remember the factory one being hooked up either. 

I didn’t want to cut into the old splices since they’re solid and transferring power past them, and cutting them out runs me short on harness length… I’m lazy. Someday I’ll clean them up.  I added a splice where I could. 


Temporary mount till I find my die grinder, and can open up the hole in the bumper (why on earth do these plugs have to be 2″ in diameter!??!) Hole was from the small factory plug, that wasn’t hooked up. 

Proof is in the pudding they say… this time it’s in the trailer! 

MacGyver would be proud… lol. How to hold the brake to check tail lights by yourself.

Categories: Automotive Work, Electronics/Media, MacGyver, MacGyverism, Modifications, truck, Vehicles

Sugru to the rescue!

My more permanent fix for the ATV ignition switch nut that I ruined; Sugru!

For those that don’t know, Sugru is a moldable glue… Think a cross between super glue and silly putty. Or like a really thick moldable silicone RTV/gasket maker.

It’s a silicone putty or dough that comes in a packet, form it however you need and in 24 hours it cures to become a rubber. Sticks to almost anything, waterproof, electrically insulated, good to 265°F and -45°F, holds a fair amount of weight, and comes in about 15 colors! (And I just found out you can mix it to blend infinite colors- wish I’d known that before I did this fix, I could have matched the green fenders closer!)

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A fellow on edcforums.com got me one of their home hacks starter kits for the secret santa gift exchange this last December.

A great idea to get me, since I tend to improvise and MacGyver things a lot…

But amazingly, it’s taken me this long to find a use for it! (The stuff takes 24 hours to set up, and I either need a Now fix, or If I have 24 hours,  I can use a stronger, more traditional adheasive.. )  But this ti.e, a more traditional adhesive wouldn’t have held/set fast enough, nor would the automotive standard, RTV silicone gasket maker.  And super glue wouldn’t be strong enough…

As I said, a perfect place for Sugru, and I even had green to (almost) match the fenders! Used a whole pouch, to get a good “bead” diameter on it, for hold and a smooth look.

My theory is since it’s rubber, to take it off the next time, I can run a razor blade between the Sugru and the fender.

Then make a cut, say 1/8″ wide out of the ring, and peel it off the switch.. Then to reapply it, simple place it on the switch (it will have the threads molded into the inner curve for hold) and re sugru the gap I cut out, back together.

Even if its really stuck to the switch (it probably is!) And I have to cut it away from it, I’ll still have a rubber ring that can be reapplied with silicone RTV, or more Sugru. ☺

I will have to re label the off/on, since the wiring tension on the switch meant it wouldn’t stay rotated(and actually wouldn’t let it turn completely thete)to the right place.  But that’s a simple fix, if I can find our label maker… If not, I’ll make a stencil and air brush it on; still simple.  😎

Categories: ATV, Automotive Work, Improviser, MacGyver, MacGyverism, Modifications, Sugru, Vehicles

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