Aluminum

Fenix E03R(new micro pocket flashlight! )

New toy!

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I picked this as a donor to cut up for a new mod/custom project(details on that soon!), trying not to have to build a light/driver from scratch.

But after I ordered it I realized that its cased in solid aluminum! And would be a real bitch to take apart without hurting the innards.

On top of which, I really started to like the idea of keeping it as is.

Its just arrived, and I must say I won’t be able cannibalize it for parts, I Really do like it!

When they say small, they mean it! I bought it mainly on its external dimensions so I knew where I could fit the parts, but even then I was surprised how small it is!

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Absolutely amazes me that on high this thing is only 40 lumens shy of the BC10 on high!

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Full specs, details of operation etc, coming soon when I do a review after I can get in a few days of carry and use.

Categories: Aluminum, EDC, Electronics/Media, Flashlights, key-chains, New Gear, USB

Custom ice auger adaptor for cordless drill.

These things are popular right now, with the high torque long battery life of modern cordless drills, its verry easy to drill ice holes with them.

Several companies make dedicated augers for this(a friend just got a 6″ K-Drill, works great!).

Also popular are these adaptors to run augers off of hand augers.

I figured the large 8″ auger off my new gas unit was probably heavier than the 8″ hand units, and definitely heavier than the 6″ hand units. But I also figured it should still work, maybe as fast as the others, but if the drill had the torqe to turn it, I’d still have holes!

Adaptors for the hand augers run around $25. But as far as I could tell, the shaft size was different than the gas augers.

And besides that, $25 for something I could turn myself on the lathe? Yup 😉

So, auger in hand, in the shop, and a couple hours later I had this;

Before and after, it’s turned from solid 1.5″ aluminum.

And then I decided it needed a side handle for stability. 1st version with a roller bearing between ring and shaft failed… Accidentally ended up too narrow to drill and tap for thd handle stud. Oops!

Second try I left out the bearing to save time and work, I figured if the whole concept works, I can do it later.

Opposing stud is for an added safety catch, the works can’t drop through the ice… Technically if the drill comes off though, the auger itself can– Considering the drill can’t got through a 8″ hole when on the auger, I kinda missed the boat on thst feature. Lol.

Need to re-mount this or similar below the connection to the auger…

But anyway, there she is!

Tried it yesterday, and it does work, it will crank it in the ice, and drill holes!

But its pretty slow.

Faster and easier than a hand auger, for sure. But the work needed isn’t something I’d want to subject this drill to very often.

We tried it on my buddies bigger drill, and it ate through pretty dang fast. Not as fast as the 6″ K-Drill, but very respectable!

Faster/more powerful drill than what I have, and it’d be perfectly fine.

So yeah, it works. But I won’t be using it. Bigger drill would be a couple hundred minimum. Smaller lighter auger bit, about $60. But since I have the nice 43cc gas motor for this one, I really can’t justify any of the cost.

I’ll shelf it. If I end up with a more powerful drill, or a hand auger, I’ll have the option to try it again.

If nothing else, it was a fun project for the lathe, I enjoyed it. 🙂

Categories: Aluminum, Custom, custom-made-tools, Customized, Fabrication, Field gear, Fishing, Ice Fishing, Improviser, Lathe, Modifications, Prototypes, tool mods

Ice fishing tent fix 2.0

Some of you might remember fix 1.0 last year. A friend was given an Eskimo Quickfish 3, but he doesn’t (ice)fish, so gave it to me. It had 2 broken poles. The ends had snapped relatively clean off, so I made connectors to reattach the ends for the hubs to the poles.

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Done in brass because it was the only stock I had bigger diameter than the pole end pieces.

This year I had it set up before first snow to dry out (outside storage over the summer) and 8″ of snow load collapsed the top; I broke a pole getting it cleaned off...


This time it broke the pole mid length, and it exploded, long slivers of fiberglass everywhere… Couldn’t salvage it, and handling it to salvage the end/hinge piece was too hazzardoes.

So, I made a new pole, and the end this time. Machined the hinge end from aluminum, with a steel cross pin. And mounted on a fiberglass driveway marker rod. Works great!

(These poles are only $10 new, but shipping something 49” long to Alaska is rediculously expensive!)

Categories: Alaska-Life, Aluminum, Custom, Customized, Fabrication, Field gear, Fishing, Ice Fishing, Improviser, MacGyver, MacGyverism, Modifications, Re-purpose, Recycle, Repairs, Repurpose, Winter

A new idea; cord or zipper pull ends. 

Had this thought while turning beads last night, I’ve seen others do this,  and I used to do a few when my beads included modified cartridge cases.  Bored one end of a pair of my medium sized aluminum beads out larger.  Forms a snug fit over a knot tied in a single strand of u-gutted 550 cord.  

(Yes I know I need to re-trim the flash on those holes… I somehow missed it before polishing them.)

I need to play with the hole size. See if I can get one big enough in this metal stock, to fit over a knot of two strands of gutted 550. So that they could be put on loops of 550 cord.

  I know I can fit that into my magnum beads, but I’m not sure it can fit in this “large” size and leave material for much of an outer design. 
 Also need to try it in my “small” sized beads, a hole size combo that will fit micro cord knots. 

Categories: Adventure Metal Works, Aluminum, Beads, EDC, Fabrication, Frigid-Metals, New Products, Products, Prototypes

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